Production Operation

Dyeing Process

To cope with present various requirements of world fashion trend we have equipped our dyeing department with the world’s best dyeing & finishing machineries.
 
The Process of Dyeing Sections
Batching
Batching is the process to get ready the fabrics which should be dyed and processed for a particular lot of a particular order. When the grey fabric roll comes from the knitting section or other source it is required to prepare the batch of fabric for dyeing according to some criteria like order sheet, dyeing shade, m/c capacity, m/c availability etc.
Machine In Batch Section
                No of Machine       :      06
                Machine Name      :     Air Turning Machine
                Origin                    :      KOREA
 
Dyeing Section
The company's ultramodern process house comprises the latest equipments and machinery in the world. Latest soft flow dyeing machines from fong's(hongkong),pmm(turkey), acme(Taiwan).

Machines can dye polyester under high temperature and pressure conditions. Producing dyed fabric without any pilling due to low liquid pressure and double nozzle system, without putting any stress on the fabric. The following Table shows the total dyeing capacity:
 
 Sample:
Sl. No Machine Name Brand Capacity/day No’s
1 Winch Fongs 30 kg 05
2 Winch Fongs 60 kg 08
3 Winch Fongs 120 kg 02
4 Winch Fongs 40 kg 03
5 Winch Fongs 100 kg 03
Total Dyeing Capacity: 45 Tons/Day
 Production:
Sl. No Machine Name Brand Capacity/day No’s
1 Winch Fongs 200 kg 03
2 Winch Fongs 400 kg 02
3 Winch Fongs 500 kg 03
4 Winch Acme 500 kg 02
5 Winch Fongs 600 kg 02
6 Winch Fongs 750 kg 02
7 Winch Pmm 800 kg 03
8 Winch Fongs 1000 kg 03
9 Winch Fongs 1200 kg 03
10 Winch Fongs 1500 kg 04
11 Winch Sclavos (Greece) 1500 kg 02
12 Winch Fongs 1000 kg 02
13 Winch Fongs 750 kg 01
Dyeing Finishing Section
We have both Open and tubeler fabric finishing line. To have perfect finishing on fabric we are using world class machine with most modern technology. .
Sl. No Machine Name Brand Country No’s
1 Stenter Bruckner Germany 03
2 Stenter ACC Turkey 01
3 Stenter Chengfu Taiwan 01
4 Open Compactor Lafer Italy 03
5 Open Compactor Ferraro Italy 01
6 Slating Bianco Italy 02
7 Slating EL Italy 02
8 Bag Sewing MTG Italy 03
9 Singeing Osthoff Germany 01
10 Sueded M/C Lafr (Has) Turkey 01
11 Combing I kuang Taiwan 01
12 Shearing I Kuang Taiwan 01
13 Squeezer AB Calator Sweden 02
14 Squeezer AKAB Sweden 01
15 Squeezer Kromson Turkey 01
16 Tube Compactor Fab-Con U.S.A 01
17 Tube Compactor Specttorimar Italy 01
18 Calender Ferraro Italy 01
19 Dryer AMS Turkey 01
20 Dryer Obermaier France 01
21 Dryer Dilmier Turkey 01
22 Tube Compactor Lafer (Has) Turkey 01
 
Total Dyeing Finishing Capacity: 47 tons/day
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