Production Operation

Garments Process

CAD Section

First stage in the production line is the pattern making section. Our CAD division uses two software:
1. Lectra Software
2. Euro CAD softwar
 

Cutting Section

The second stage in line is the cutting section. In this section, materials are cut in the pattern determined and designed in the previous section.

» We have automated system for cutting the pattern. We have TAKATORYand     LECTRA auto cutter machine.
» Each machine has 30,000 PCS/ Day cutting capacity.
» Our cutting division has 5 units.
» Cutting Capacity in Cutting division is 1,30000 pcs/day
   

Sewing Section

The next stage is the sewing section. It has two steps. The 1st step being the sewing part uses various types of sewing machineries, while in the 2nd step, uses button hole & button attaching machineries to complete the making operation. Dynamic Industrial Engineering team is continuously developing the different methods to get the maximum productivity and efficiency from the sewing lines. Our Sewing machines are equipped with auto trimmers, Lock stitch Button stitch, Chain stitch machines and Auto Button Hole Machines.

We've well equipped training center which continuously producing the multi skill sewing operators which helps the production lines to face the challenges of any styles. All sewing lines are under constant and continuous inspection by quality monitoring team to generate the perfection.

To ensure the in time delivery & capacity planning we're using world renowned production planning software named ''FASTREACT''
.

Sewing Machines: 2000 no’s (Pegasus, Juki & Brother from JAPAN)
Sewing lines: 100 lines
Capacity: 2,00000 pcs /day.
 

Types of Sewing Machines

Machine Name Machine Type Total no’s
Plain Machine Single needle 400
  Double needle 50
Over Lock 03 thread 40
  04 Thread 400
  05 Thread 70
  Gathering over lock 30
Flat Lock Cylinder bed normal 80
  Cylinder bed computerized 200
  Cylinder bed small singling 60
  Cylinder bed auto trimmer 200
  Flat bed 250
General Category Button Hole 30
  Button Stitch 30
  Kansal special 40
  Bar-tack 30
  Snap button 30
  Picot 20
  Cocot 20
Smoke 12 needle 10
  33 needle 10
  Zig-Zag 50
Feed of the Arm 02 needle 10
  04 needle 15
  Back tape 30
  Binding Cutter 50
  Blind Stitch 50
  Latus Stitch 60
  Rib Cutter Machine 30
Chain Stitch Single needle 30
  Double needle 30
  Fusing 20
  H & E 10
  Elastic join flat lock 60
  Placko Stitch 20
  Elastic join Over Lock 60

Finishing Section

At this stage products goes through various stages like removal of loose thread, folding etc & hanged with hanger & poly bag. Garments finishing section is equipped with steam press with vacuum table. The other finishing machineries are needle detector, thread blowing, strain removing, carton box striping etc.
 
 
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